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There are multiple ways to brew All grain beer and numerous types of equipment set up. Different systems and brewing methods will vary in the outcome of the calculations for water used. This is a guide to the '''simple''' system I use. To get accurate measurement and calculations for a different set ups then adjustments need to be made to volumes and temperatures.<br>
+
[[Category:Beer]]
 +
[[Category:Beer brewing process]]
 +
''For an alternative method of brewing, also see [[Brew in a Bag]]''
 +
 
 +
This is a guide of how to brew using a simple set up and methods.
 +
The methods followed are done for 3 main reasons.
 +
*It makes very good beer.
 +
*It allows for a short brew session
 +
*It keeps the equipment simple and therefore relativity cheap.
 +
There maybe quicker, cheaper, simpler ways to brew but this is the way I do it.
 +
There are detailed articles on the reasons certain steps of a brew are done so this article will not explain why things are done but just how they are done.
 +
I know this method works and my water is suitable for brewing and gives good results.<br>In the interest of the '''KISS''' method. ('''K'''eep '''I'''t '''S'''imple '''S'''tupid) I don't do the calculations for every brew unless I am doing a really high gravity brew. I don't test for starch conversion or treat my water. I also do not test for the gravity of my runnings because I know from experience that for a beer of around 5% to 6% my sparge runnings do not fall below 6%.  For your first one or two brews you may wish to do some of these things.<br>
 +
I use pre cracked malt and a aerating syphon tub on my kettle.
  
 
==Equipment used==
 
==Equipment used==
*HLT: A plastic pail with a domestic immersion heater
+
'''
*MLT: A converted cooler with a copper manifold and ball valve spigot
+
Main'''
*Kettle: A converted keg
+
*'''HLT:''' A plastic pail with a domestic immersion heater
*Heat source : A 30,000 BTU propane burner.
+
[[Image:Element.JPG|100px|HLT]]
 +
*'''MLT:''' A converted cooler with a copper manifold and ball valve.
 +
[[Image:Cooler.JPG|100px|MLT]] [[Image:Manifold.JPG|100px|Manifold]]
 +
*'''Kettle:''' A converted keg with a syphon tube and pot scrubber strainer. Wort aerator drainer
 +
[[Image:Spigotandfiller.JPG|100px|Kettle and tap]]
 +
[[Image:Syphon_Tube_and_Strainer.JPG|100px|Inside Kettle]]
 +
[[Image:Aerate.JPG|100px|Aerator]]
 +
*'''Heat source:''' A 30,000 BTU propane burner.
 +
[[Image:Burner.JPG|100px]]
 +
*'''Immersion Wort Chiller'''
 +
[[Image:Wortchiller.JPG|100px]]
 +
 
 +
'''Sundries'''
 +
*Jug
 +
*Extra 10L pail
 +
*Large spoon
 +
*Digital thermometer
 +
*Hydrometer and test jar
  
 
==Recipe==
 
==Recipe==
*'''Hobgoblin Clone'''
+
'''Hobgoblin Clone'''
 +
[[Image:Weigh.JPG|thumb|weighing the ingredients]]
 +
Hobgoblin is a powerful full-bodied copper red, well-balanced brew. Strong in roasted malt with a moderate hoppy bitterness and slight fruity character that lasts through to the end. A full chocolate malt flavour beer by the addition of a small proportion of chocolate malt.
  
:4.80 kg Maris Otter Pale (2 Row) UK
+
Batch Size 23L (6 gallon US)<br>
:0.25 kg Caramel/Crystal Malt - 60L
+
Pre Boil Volume 30L (8 gallon US)<br>
:0.20 kg Cara-Pils/Dextrine
+
Mash 68°C (154°F) For 60 Mins<br>
:0.15 kg Chocolate Malt
+
OG 1056<br>
:45.00 gm Styrian Goldings  
+
ABV 5.6%<br>
:45.00 gm Fuggles
+
 
 +
:4.80 kg Maris Otter Pale (2 Row)(10.5lbs)
 +
:0.25 kg Caramel/Crystal Malt - 60L (0.55lbs)
 +
:0.20 kg Cara-Pils/Dextrine (0.44lbs)
 +
:0.15 kg Chocolate Malt (0.33lbs)
 +
:45.00 gm Styrian Goldings (1.6oz)
 +
:45.00 gm Fuggles (1.6oz)
 +
:Danstar Nottingham Dry Yeast (1 pack)
 +
:1 teaspoon Irish moss.
  
 
==Method==
 
==Method==
 
===Preparations===
 
===Preparations===
 
Pre Boil a kettle of water and leave to cool. (For yeast hydration)
 
Pre Boil a kettle of water and leave to cool. (For yeast hydration)
====Calculations====
+
====Water Volumes====
 
+
:Grain Bill: 5.4KG (11.9lbs)
You need to know several things before brewing. These can be calculated with brewing software, a spread sheet or by hand. You need to know how much water you will need for mashing and sparging.<br>
+
:Mash Ratio: 2.6L/KG (1.25qt/lbs)
The get this figure I need to know that for a 60 minute boil I will loose wort due to evaporation, hop absorption and kettle dead space. To get '''23L in the fermenter''' I need to '''start with 30L of wort'''
+
:Mash Water: 14L (14.7qts) (First runnings 6L (6.3qts))
 
+
:Sparge Water: 24L (25.3qts)
For this recipe you have a total grain bill of 5.40kg and with a recommended mash ratio of 2.6l/kg then '''14L of mash water will be required'''. With my system the grain will absorb water and there is some dead space in the mash tun, this comes to around 9L. So the first runnings from my mash will be around 6L. This means I need to '''sparge with an additional 24L'''
 
  
 
====Set up the brewing equipment====
 
====Set up the brewing equipment====
 +
Set up you HLT, MLT and Kettle. This equipment needs to be clean but not sanitised
  
 
====Heat the sparge water====
 
====Heat the sparge water====
I heat 14L of water to 77°C this take me around 30 minutes and gives my time to prepare my garain and hops.
+
heat 14L of water to 77°C this take me around 30 minutes and gives time to prepare grain and hops.
  
 
====Weigh the ingredients====
 
====Weigh the ingredients====
If you weigh and lay out all you ingredients then it's less likely that you will forget a step in the brewing process.
+
If you weigh and lay out all you ingredients then it's less likely that you will forget a step in the brewing process. When weighing the hops split into 3 lots of 15g (4oz) of both hops. 15+15 bittering, 15+15 flavour, 15+15 aroma.
====Add the grain bill to the mast tun====
 
 
 
====Rehydrate the yeast====
 
  
 
===Mashing===
 
===Mashing===
 +
[[Image:Adding_mash_water.JPG|thumb|100px|Add Mash Water‎]]
 +
[[Image:Strike_temp.JPG|thumb|100px|Mash Temperature‎]]
 +
Mashing at 68°C for 60 minutes will give the correct temperature and time for the enzymes in the malt to convert the starch to sugar.
  
 
*Make sure the manifold is secured correctly
 
*Make sure the manifold is secured correctly
Line 47: Line 86:
 
*Check the temperature to make sure it is 68°C
 
*Check the temperature to make sure it is 68°C
 
*Close the lid and leave for 60 minutes
 
*Close the lid and leave for 60 minutes
 +
 +
The time the mash takes can be used to mix a container of sanitiser and rehydrate the yeast
 +
 +
===Rehydrate the yeast===
 +
Sanitise a glass, add the preboiled water, sprinkle on the yeast, cover with plastic wrap and leave in a warm place until required)<br>
 +
[[Image:Hydrating_Yeast.JPG|100px]]
 +
 +
===Heat your Sparge water===
 +
Heat 24L of water to 77°C
 +
Start to heat your sparge water around 30 minutes before the end of the mash.
 +
 +
===First runnings===
 +
[[Image:First_runnings.JPG|100px|thumb]]
 +
Use a jug to drain off some wort from the mash, return the first few jugfuls back to the mash until the runnings start to come out clearer. Drain all the first runnings into a pail and add to the kettle.
 +
In the interest of speeding up your brew day, you may wish to start heating the kettle at this point. If you do then be careful not to heat to vigorously or you'll caramelise the wort
 +
 +
===Batch sparging===
 +
[[Image:Sparge.JPG|100px|right]]
 +
Depending on the size of you mash tun you will need to add your sparge water in one, two or even three parts. Add the water and stir to mix. leave for 5 to ten minutes, mix again then drain, returning the first few jugfuls to the mash until running clearer. Add to the kettle and repeat.
 +
 +
For your first one or two brews to may want to check that the runnings do not drop to a gravity of less the 1006. This can cause the extraction of [[tannins]] from the grain and cause and harsh/astringent off flavour. If the gravity does drop 2 low then stop sparging. You can top the kettle up to the required volume with water or just live with th3 smaller volume.<br>
 +
 +
===Boiling===
 +
[[Image:Hop_additions.JPG|thumb]]
 +
When all of the wort is added to the kettle turn up the heat.
 +
 +
Bring to a rolling boil, Start the timer. (B+0 mins)
 +
 +
*B+00mins : Add Bittering Hops
 +
*B+30mins : Add Flavouring Hops
 +
*B+50mins : Add Wort chiller to sanitise
 +
*B+55mins : Add Irish moss
 +
*B+60mins : Add aroma hops, turn off flame, turn on wort chiller
 +
 +
Hook up the immersion chiller and cool the wort to below 27°C (Save the water from the chiller to for cleaning)
 +
 +
===Finishing===
 +
 +
*Drain the wort into the fermenter.
 +
[[Image:Drain_kettle.JPG|100px]]
 +
*Add hydrated yeast
 +
[[Image:Happy_Yeast.JPG|100px]]
 +
*Add cap and airlock or blow off tube.
 +
*Ferment for 5 - 7 days.
 +
*Check gravity make sure it's below 1015
 +
*Rack to secondary and leave for 10 - 14 days.
 +
[[Image:Racking_to_secondary.JPG|100px]]
 +
*Check gravity make sure it's finished fermenting.
 +
*Bottle or keg.
 +
*Leave to carbonate and condition for 2-4 weeks.
 +
 +
 +
ENJOY

Latest revision as of 04:21, 8 December 2008

For an alternative method of brewing, also see Brew in a Bag

This is a guide of how to brew using a simple set up and methods. The methods followed are done for 3 main reasons.

  • It makes very good beer.
  • It allows for a short brew session
  • It keeps the equipment simple and therefore relativity cheap.

There maybe quicker, cheaper, simpler ways to brew but this is the way I do it. There are detailed articles on the reasons certain steps of a brew are done so this article will not explain why things are done but just how they are done. I know this method works and my water is suitable for brewing and gives good results.
In the interest of the KISS method. (Keep It Simple Stupid) I don't do the calculations for every brew unless I am doing a really high gravity brew. I don't test for starch conversion or treat my water. I also do not test for the gravity of my runnings because I know from experience that for a beer of around 5% to 6% my sparge runnings do not fall below 6%. For your first one or two brews you may wish to do some of these things.
I use pre cracked malt and a aerating syphon tub on my kettle.

Equipment used

Main

  • HLT: A plastic pail with a domestic immersion heater

HLT

  • MLT: A converted cooler with a copper manifold and ball valve.

MLT Manifold

  • Kettle: A converted keg with a syphon tube and pot scrubber strainer. Wort aerator drainer

Kettle and tap Inside Kettle Aerator

  • Heat source: A 30,000 BTU propane burner.

Burner.JPG

  • Immersion Wort Chiller

Wortchiller.JPG

Sundries

  • Jug
  • Extra 10L pail
  • Large spoon
  • Digital thermometer
  • Hydrometer and test jar

Recipe

Hobgoblin Clone

weighing the ingredients

Hobgoblin is a powerful full-bodied copper red, well-balanced brew. Strong in roasted malt with a moderate hoppy bitterness and slight fruity character that lasts through to the end. A full chocolate malt flavour beer by the addition of a small proportion of chocolate malt.

Batch Size 23L (6 gallon US)
Pre Boil Volume 30L (8 gallon US)
Mash 68°C (154°F) For 60 Mins
OG 1056
ABV 5.6%

4.80 kg Maris Otter Pale (2 Row)(10.5lbs)
0.25 kg Caramel/Crystal Malt - 60L (0.55lbs)
0.20 kg Cara-Pils/Dextrine (0.44lbs)
0.15 kg Chocolate Malt (0.33lbs)
45.00 gm Styrian Goldings (1.6oz)
45.00 gm Fuggles (1.6oz)
Danstar Nottingham Dry Yeast (1 pack)
1 teaspoon Irish moss.

Method

Preparations

Pre Boil a kettle of water and leave to cool. (For yeast hydration)

Water Volumes

Grain Bill: 5.4KG (11.9lbs)
Mash Ratio: 2.6L/KG (1.25qt/lbs)
Mash Water: 14L (14.7qts) (First runnings 6L (6.3qts))
Sparge Water: 24L (25.3qts)

Set up the brewing equipment

Set up you HLT, MLT and Kettle. This equipment needs to be clean but not sanitised

Heat the sparge water

heat 14L of water to 77°C this take me around 30 minutes and gives time to prepare grain and hops.

Weigh the ingredients

If you weigh and lay out all you ingredients then it's less likely that you will forget a step in the brewing process. When weighing the hops split into 3 lots of 15g (4oz) of both hops. 15+15 bittering, 15+15 flavour, 15+15 aroma.

Mashing

Add Mash Water‎
Mash Temperature‎

Mashing at 68°C for 60 minutes will give the correct temperature and time for the enzymes in the malt to convert the starch to sugar.

  • Make sure the manifold is secured correctly
  • Make sure the tap is closed
  • Make sure the mash water is at the correct temp
  • Add the grain to the mash tun
  • Add the water to the mash tun and stir to make sure all the grain is wetted, don't forget the corners
  • Check the temperature to make sure it is 68°C
  • Close the lid and leave for 60 minutes

The time the mash takes can be used to mix a container of sanitiser and rehydrate the yeast

Rehydrate the yeast

Sanitise a glass, add the preboiled water, sprinkle on the yeast, cover with plastic wrap and leave in a warm place until required)
Hydrating Yeast.JPG

Heat your Sparge water

Heat 24L of water to 77°C Start to heat your sparge water around 30 minutes before the end of the mash.

First runnings

First runnings.JPG

Use a jug to drain off some wort from the mash, return the first few jugfuls back to the mash until the runnings start to come out clearer. Drain all the first runnings into a pail and add to the kettle. In the interest of speeding up your brew day, you may wish to start heating the kettle at this point. If you do then be careful not to heat to vigorously or you'll caramelise the wort

Batch sparging

Sparge.JPG

Depending on the size of you mash tun you will need to add your sparge water in one, two or even three parts. Add the water and stir to mix. leave for 5 to ten minutes, mix again then drain, returning the first few jugfuls to the mash until running clearer. Add to the kettle and repeat.

For your first one or two brews to may want to check that the runnings do not drop to a gravity of less the 1006. This can cause the extraction of tannins from the grain and cause and harsh/astringent off flavour. If the gravity does drop 2 low then stop sparging. You can top the kettle up to the required volume with water or just live with th3 smaller volume.

Boiling

Hop additions.JPG

When all of the wort is added to the kettle turn up the heat.

Bring to a rolling boil, Start the timer. (B+0 mins)

  • B+00mins : Add Bittering Hops
  • B+30mins : Add Flavouring Hops
  • B+50mins : Add Wort chiller to sanitise
  • B+55mins : Add Irish moss
  • B+60mins : Add aroma hops, turn off flame, turn on wort chiller

Hook up the immersion chiller and cool the wort to below 27°C (Save the water from the chiller to for cleaning)

Finishing

  • Drain the wort into the fermenter.

Drain kettle.JPG

  • Add hydrated yeast

Happy Yeast.JPG

  • Add cap and airlock or blow off tube.
  • Ferment for 5 - 7 days.
  • Check gravity make sure it's below 1015
  • Rack to secondary and leave for 10 - 14 days.

Racking to secondary.JPG

  • Check gravity make sure it's finished fermenting.
  • Bottle or keg.
  • Leave to carbonate and condition for 2-4 weeks.


ENJOY

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