Difference between revisions of "Mash Time Dependency of Wort Fermentability"

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==Abstract==
 
==Abstract==
  
Does continuing alpha amylase actity after the mash has been converted increase the wort fermentability? The literature suggests that alpha amylase has only little affinity towards shorter chained dextrines and that it has only little affect on the fermentability of the produced wort. This experiment tries to answer this question.
+
Does continuing alpha amylase actity after the mash has been converted increase the wort fermentability? The literature suggests that alpha amylase has only little affinity towards shorter chained dextrines which should result in only a small affect on the fermentability of the produced wort. This experiment tries to answer this question.
 +
 
 +
Theoretical backgound: [[The Theory of Mashing]]
  
 
==Equipment==
 
==Equipment==
  
* 1/2 Gal beverage cooler as mash tun
+
* 2 Gal cooler as mash tun
* Weyermann Pilsner malt (0.5 kg)
+
* Weyermann Pilsner malt (0.75 kg)
 
* thermometer
 
* thermometer
 
* ladle
 
* ladle
Line 22: Line 24:
 
==Procedure==
 
==Procedure==
  
* Mash in the pilsner malt to reach 70 *C
+
The bottles and the funnel are kept in a pot of boiling water. This sanitizes them and keeps the bottles heated so they don't shatter when filled with hot wort.
* adjust mash pH to about 5.3 if necessary
+
 
* once the mash is converted pull al cup of well mixed mash and lauter through a strainer and paper towel into a pot
+
2.4 l strike water were mixed with the 750g Pilsner malt to reach a mash temperature of 155 *F (68 .3 *C). Since this was lower than the target, 0.2 l boiling water was added after 4 min to get to 159 *F (70.5 *C). A high mash temperature was desired to start out with a mash that is poorly fermentable and is thus able to show any drop in fermentability over time.
* mix the grains with another cup of 70 - 80 *C water and lauter again
+
 
* the wort is brought to a boil for 15 min. This results in sanitiziation of the wort and stopping of any enymatic activity.
+
The mash pH was measured at about 5.3 with a ColorpHast test strip.
* fill the hot wort into a bottle that has been kept in boiling water. This will prevent cracking of the bottle.
+
 
* the hot bottle is capped with tin foil and placed outside where it will cool off faster
+
The cooler was placed in an ambient temperature of 170 *F (77 *C) to avoid a temperature drop. But despite this effort the temperature dropped to 152 *F (66.6 *C) before the first sample was taken. After that it remained at that temperature.
* This is repeated every 20 - 30 min for 5 samples
+
 
* Once all samples have been cooled to room temperature a sample is taken from each bottle to measure the starting extract.
+
Starch conversion was tested with iodine on chalk and after 40 min the mash was iodine negative. At this time the first sample was pulled. 300ml mash were strained into a pot through a strainer. The spent grains were again mixed with 300ml water and strained again. The resulting wort was brought to a boil for 15 min. After the 15 min it was filtered into a bottle through a paper towel. paper towel, strainer and funnel were sanitized in boiling water. Each bottle was capped with aluminum foil. The whole procedure took about 25min for each sample
* Then they are oxygenated for 10 s each and pitched with 5 ml yeast slurry. The yeast slurry is resuspended everytime a sample is taken to ensure that all wort samples get the same amount of yeast
+
 
* fermentation will happen at room temperature with repeated resuspension of the yeast via shaking
+
4 more samples were taken every 30 min. During this time the mash temperature stayed at 152 *F (66.6 *C).
* Once all fermentation activity has stopped the apparent extract is measured and the limit of attenuation for each sample is calculated
+
 
 +
All samples were left to cool for 6 hrs (overnight). Then the original extract was measured for each sample. 5 ml of Wyeast 2206 yeast slurry were injected into each bottle after 10 s of oxygen though an oxygenation stone.
 +
 
 +
The samples were fermented at room temperature ( ~67 *F / ~19 *C) and shaken occasionally.
 +
 
 +
After 4 days the samples were fully fermented and their final gravity was measured with a precision hydrometer that has a range of 0.990 - 1.020. All measurements were corrected for temperature and a systematic hydrometer error (determined by measuring the SG of water) as well as converted to degree Plato.
  
 
==Results==
 
==Results==
 +
 +
{|class="wikitable" style="text-align:center" border="1" cellspacing="0"
 +
|+ measurements
 +
! mash time !! original extract (Plato) !! final extract (Plato) !! Apparent attenuation (%)
 +
|-
 +
| 40 min || 10.75 || 2.4 || 77.9
 +
|-
 +
| 1 hr 10 min || 11.0 || 2.4 || 78.4
 +
|-
 +
| 1 hr 40 min || 13.0 || 2.3 || 82.2
 +
|-
 +
| 2 hr 10 min || 12.5 || 2.4 || 81.0
 +
|-
 +
| 2 hr 40 min || 11.75 || 2.1 || 82.0
 +
|}
 +
 +
[[Image:Mashtime_experiment.gif]]
  
 
==Conclusion==
 
==Conclusion==
 +
 +
Though only a slight one, the mash time shows an affect on the limit of attenuation (fermentability) of the produced wort. Mashing for an additional 2 hrs after conversion is complete increased the apparent attenuation by 4 %. For 12 *P (1.048 OG) wort this means a final extract difference of about 0.5 *P (0.002 SG difference). Though this is not substantial it is significant and could easily result from a stuck sparge or other reason why the targeted mash time was not achieved. Most of this attenuation increase was achieved within the first 90. After that it started to level off. One also needs to account for errors in the measurement since an actual decrease of the fermentability should not have happened. The leveling off can be explained by the reduction of enzymatic activity (heat damage) and the reduced availability of extract that can be converted.
 +
 +
The question now is was it beta or alpha amylase that caused the further reduction of the starches. According to the literature, beta amylase should have been deactivated after the first 10 min at 70 *C (158 *C). If this is true, continued alpha amylase activity was the reason for the continued production of fermentable sugars. Though the drop in mash temperature was unplanned it better emulates the conditions in a real mash, where the temperature starts to drop after a long time. Because of this the brewer should also log the mash time along with the mash temperature profile.
 +
 +
To further validate that alpha amylase is producing fermentable sugars and that an unplanned extension of the mash time can result in missing the attenuation target for the beer, further experiments should be conducted. Such experiments should mash at an even higher temperature (71 - 73 *C) and keep that temperature for the complete mash time to eliminate beta amylase activity as much as possible.
 +
 +
Kai

Latest revision as of 01:38, 4 December 2007


Abstract

Does continuing alpha amylase actity after the mash has been converted increase the wort fermentability? The literature suggests that alpha amylase has only little affinity towards shorter chained dextrines which should result in only a small affect on the fermentability of the produced wort. This experiment tries to answer this question.

Theoretical backgound: The Theory of Mashing

Equipment

  • 2 Gal cooler as mash tun
  • Weyermann Pilsner malt (0.75 kg)
  • thermometer
  • ladle
  • pot for boiling the mash
  • strainer and paper towles for latuering the mash
  • bottles for fermenting the samples
  • lager yeast (Wyeast 2206 from a home brew batch)
  • sanitized syringe for measuring the yeast
  • oxygenation stone and oxygen bottle

Procedure

The bottles and the funnel are kept in a pot of boiling water. This sanitizes them and keeps the bottles heated so they don't shatter when filled with hot wort.

2.4 l strike water were mixed with the 750g Pilsner malt to reach a mash temperature of 155 *F (68 .3 *C). Since this was lower than the target, 0.2 l boiling water was added after 4 min to get to 159 *F (70.5 *C). A high mash temperature was desired to start out with a mash that is poorly fermentable and is thus able to show any drop in fermentability over time.

The mash pH was measured at about 5.3 with a ColorpHast test strip.

The cooler was placed in an ambient temperature of 170 *F (77 *C) to avoid a temperature drop. But despite this effort the temperature dropped to 152 *F (66.6 *C) before the first sample was taken. After that it remained at that temperature.

Starch conversion was tested with iodine on chalk and after 40 min the mash was iodine negative. At this time the first sample was pulled. 300ml mash were strained into a pot through a strainer. The spent grains were again mixed with 300ml water and strained again. The resulting wort was brought to a boil for 15 min. After the 15 min it was filtered into a bottle through a paper towel. paper towel, strainer and funnel were sanitized in boiling water. Each bottle was capped with aluminum foil. The whole procedure took about 25min for each sample

4 more samples were taken every 30 min. During this time the mash temperature stayed at 152 *F (66.6 *C).

All samples were left to cool for 6 hrs (overnight). Then the original extract was measured for each sample. 5 ml of Wyeast 2206 yeast slurry were injected into each bottle after 10 s of oxygen though an oxygenation stone.

The samples were fermented at room temperature ( ~67 *F / ~19 *C) and shaken occasionally.

After 4 days the samples were fully fermented and their final gravity was measured with a precision hydrometer that has a range of 0.990 - 1.020. All measurements were corrected for temperature and a systematic hydrometer error (determined by measuring the SG of water) as well as converted to degree Plato.

Results

measurements
mash time original extract (Plato) final extract (Plato) Apparent attenuation (%)
40 min 10.75 2.4 77.9
1 hr 10 min 11.0 2.4 78.4
1 hr 40 min 13.0 2.3 82.2
2 hr 10 min 12.5 2.4 81.0
2 hr 40 min 11.75 2.1 82.0

Mashtime experiment.gif

Conclusion

Though only a slight one, the mash time shows an affect on the limit of attenuation (fermentability) of the produced wort. Mashing for an additional 2 hrs after conversion is complete increased the apparent attenuation by 4 %. For 12 *P (1.048 OG) wort this means a final extract difference of about 0.5 *P (0.002 SG difference). Though this is not substantial it is significant and could easily result from a stuck sparge or other reason why the targeted mash time was not achieved. Most of this attenuation increase was achieved within the first 90. After that it started to level off. One also needs to account for errors in the measurement since an actual decrease of the fermentability should not have happened. The leveling off can be explained by the reduction of enzymatic activity (heat damage) and the reduced availability of extract that can be converted.

The question now is was it beta or alpha amylase that caused the further reduction of the starches. According to the literature, beta amylase should have been deactivated after the first 10 min at 70 *C (158 *C). If this is true, continued alpha amylase activity was the reason for the continued production of fermentable sugars. Though the drop in mash temperature was unplanned it better emulates the conditions in a real mash, where the temperature starts to drop after a long time. Because of this the brewer should also log the mash time along with the mash temperature profile.

To further validate that alpha amylase is producing fermentable sugars and that an unplanned extension of the mash time can result in missing the attenuation target for the beer, further experiments should be conducted. Such experiments should mash at an even higher temperature (71 - 73 *C) and keep that temperature for the complete mash time to eliminate beta amylase activity as much as possible.

Kai

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